Synthetic fuel plants operate under extreme temperatures, abrasive catalyst environments, high solids loading, and high-pressure syngas conditions.
Key challenges include where conventional ball, gate, and plug valves, which fail due to catalyst erosion, coke buildup, thermal cycling, and chemical attack.
Everlasting’s rotating-disc technology provides unmatched reliability because the disc wipes the seat clean each cycle, seals tighter over time, and withstands the harshest slurry and solids-laden flows.
Movement drives rotation providing self-lapping to enhance performance and extended life.
Positive Shut-off: Leak rates are less than industry standard ANSI B.16.34; MSS-SP61 for metal seated valves.
The spring-loaded disc is held firmly against the path that it travels.
Self-lapping disc ensures positive shut-off
Shearing action wipes media away to seal
Valve body design creates a vortex, self-cleaning
Disc pressure ensures positive seal
Value bodies are available in a wide choice of materials
EV Valves may be used for converging applications
Self-lapping disc design
Everlasting Valves are designed for the most severe applications
Self-cleaning rotating disc eliminates buildup of catalyst, wax, or char
Wear-in, not wear-out sealing improves performance over time
No seat cavities → no packing with solids
Packing is serviceable → minimal downtime
Proven in GTL/CTL/BTL and Fischer–Tropsch operations worldwide
Synthetic fuel production involves intricate processes that demand robust and reliable valve solutions. Our Everlasting valves are designed to meet these challenges head-on, ensuring efficiency, longevity, and minimal downtime throughout the production cycle.
Whether it’s the production of synthetic diesel, synthetic natural gas (SNG), or other synthetic hydrocarbons, our valves are perfectly suited for critical roles in the synthetic fuel production process. They excel in handling diverse feedstocks, catalytic reactions, and high-temperature environments.
Everlasting has installed valves in some of the most advanced, innovative, energy technologies. They include coal gasification (GE & Southern Co.), gas, coal, & biomass to liquids or XTL (Oryx, Frontline BioEnergy, Energy & Environmental Research Center). And Sasol specs EV for catalyst slurry services in in their F-T (Fischer-Tropsch) Process.
Reach out to our experienced team to discuss your specific needs and explore how Everlasting Valve can be a key partner in optimizing your synthetic fuel production operations. Together, we can drive forward the future of sustainable energy with reliable valve solutions tailored to your requirements.
When you choose Everlasting Valve Company, you’re not just selecting a product—you’re gaining a partner dedicated to long-term performance and support. Our commitment to service extends far beyond standard maintenance or repair. It means timely access to our knowledgeable team of engineers and service professionals—ready to respond anytime, anywhere your operations demand.
At Everlasting, we pride ourselves on becoming an extension of your team. You can count on us to take ownership of every challenge and deliver practical, lasting solutions. When issues arise, our technical experts go beyond the symptoms to uncover the true cause. We evaluate your complete system to identify and resolve problems with precision and care.
Our comprehensive service approach is designed to maximize equipment reliability, enhance operational efficiency, and reduce total cost of ownership.
