Acid Resistant Valves At Everlasting Valve Company
Corrosion is the bane of many industrial processes. If a business has to deal with acidic compounds, especially liquids, then they must also prepare to combat the ever obscured expense that is corrosion maintenance.
Unfortunately, valves tend to be a point of weakness when it comes to corrosion. They come into frequent contact with the compounds in a given process. Luckily, Everlasting Valve Company has a solution for you: acid resistant valves (often just called acid valves).
Our acid resistant valves are designed to reliably, consistently operate in challenging environments. They do not just withstand acid; they work through temperature extremes, varying pressures, getting better with every actuation. As the rotating disc, self-lapping action takes place the seal tightens and any material, including acid, is pushed away.
How Serious Is Metal Corrosion?
If you’re newer to an industry where working with corrosive compounds is the norm, you may not fully grasp the cost of metal corrosion. Practically any industry that works with metal must deal with corrosion. But, working with acids rapidly accelerates what can already be a fast process.
As metal corrodes, the integrity of the metal weakens. For a metal support, this may lead to collapse. For pipes, this may lead to leakage and bursting.
As for valves, the cost of failure will depend on the purpose of the valve and the way in which it fails. Assuming your company is using the valve to monitor the flow of an acidic compound of some kind, the cost will usually be significant. Even a minor failure could mean tens of thousands in damages and a serious health hazard to employees.
Issues like these are what contribute to the estimated 270+ billion dollar cost of metal corrosion each year. Corrosion is a huge expense in dozens of sectors; if you’re working with acids, you must prepare.
Why Acid Resistant Valves Are Important
Many acids used in industrial settings can be extremely dangerous if not controlled. When using chemicals like hydrofluoric acid, which is used in refinery and chemical plants, the utmost care is crucial.
Valves are commonly a part of acid holding tank isolation. These valves need to maintain absolute isolation even in high temperatures and at high pressures, over long periods. It is a challenge for many valves to meet, and not a job for a generic, inexpensive valve.
Much like operators working with these materials protect themselves, valves must be protected too. The challenge is creating a valve that can resist substances that are capable of destroying most materials.
Valves are sensitive to even the smallest amounts of acid corrosion. Some valves are designed to withstand it as much as possible but ultimately, eventually fail. When valves are corroded due to acid or other harsh materials there can be leaks, contamination, and safety risks. Our valves help you eliminate acid corrosion instead of working around it.
We understand how critical acid resistant valves are, and why our clients are concerned that their valves meet stringent requirements. We work hard to pass every customer’s recommended practices plan and/or other safety concerns. Every acid resistant valve we make is carefully checked and tested, ensuring it will serve its purpose safely.
How Our Valves Work
Our valves are the world’s original self-lapping, rotating disc valve, designed for severe service. We believe that every industrial valve should be tougher than the environment it is in, and our acid valves showcase that principle.
You can use our acid resistant valves to replace any common valve type. Where globe, needle, plug, ball, check, relief, or butterfly valves are used in your plant, an Everlasting valve is an easy, effective swap.
Abrasives, solids, and other materials flow through the valve body without jamming. The rotating disc cycles through, cleanly discharging any accumulated media. While this happens, the sealing surface of the disc is in constant contact with the seat. All together this renews and polishes the seating, and tightens the seal.
These acid valves come to you with a tight, polished seal, eliminating the risk of leaks. Any time the valve is used, its mechanism works to improve the valve. So, our valves wear in instead of out, even when used with acids.
Of course, each valve is made with materials that will resist acids and other potentially damaging materials. You can rest assured that Everlasting Valve Company’s products are the perfect fit for your plant. A great deal of expert engineering work has gone into making sure our corrosion resistant valves last where other valves fail.
If you believe your environment calls for something we do not offer, we can create a custom design specific to your needs. We know that our clients want to feel absolutely certain that materials like acids are handled effectively. That’s why we work closely with our customers on every custom job, providing exactly what you need based on our proven design.
The Benefits Of Our Acid Resistant Valves
When valves fail it is always a problem, but if they fail in handling acids, the effects could be lethal. At best, acid valve failure will result in a costly, frustrating shutdown while workers deal with the issue. Industrial downtime can stretch into millions of dollars of lost profit, very quickly.
The other challenging part of working with valves is maintenance requirements, again which can shut a plant down for repair or servicing. Our valves are literally designed to be everlasting, with some remaining in service after many decades. When you use our acid resistant valves you will experience a major reduction in maintenance requirements, and virtually end the need for repairs.
Everlasting acid resistant valves offer unparalleled value. While they may cost more up front than a lesser-quality valve, you will not have to worry about repairing or replacing these valves. That is on top of the continuous service they offer, without downtime or lost productivity.
For a quote, to get more information, or to learn more about our acid resistant valves, get in touch with us. Call us at 908.769.0700, email [email protected]. Alternatively, send us a request for quote form online.