Severe-Service Process Valves Built for the Applications That Destroy Conventional Designs

Everlasting PRO Series Process Valves are engineered for slurry, chemicals, heat, scale, dry solids, reactor loading, lock-hoppers, pneumatic conveying, vessel discharge, and harsh isolation service where uptime matters.

PIPE SIZE RANGE

Cast Iron, Carbon Steel, Stainless Steel or Your Material Choice in Sizes:½” (12mm) to 18” (450mm)

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ANSI CLASS

Available ANSI class ratings: 150 through 2500, Full vacuum to 10,000 psi (Size Dependent)

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PRODUCT SERIES

PRO Series are available in Manual Lever or Hand-Wheel, Air Cylinder, Electric Operators

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Failure Mode → EV Solution

When Process Valves Fail, the Real Cost Is Lost Uptime

The PRO Series is designed for applications where valves plug, erode, leak, jam, or require repeated repair because the media is too hot, dirty, abrasive, corrosive, or solids-loaded for conventional valve styles.

Common failure modeEV solution
Scale, sludge or silica trapped in the seatSelf-wiping disc action helps push debris away from the precision-lapped seating surface.
Seat washout and leakage after cyclingSelf-lapping sealing surfaces are designed to improve sealing contact with continued operation.
Temperature changes affecting seal integrityEV blowdown designs are built for high-temperature boiler service and demanding pressure conditions.
Repeated valve replacement during outagesLong-life severe-service construction helps lower maintenance frequency and downtime exposure.
Unclear valve selection between quick, slow and dual arrangements4000, 5000 and 6000 Series options support quick-opening, slow-opening and duplex / uni-tandem configurations.

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VALVE GUIDANCE

Process Valve Product Direction Tool

Use this quick guide to frame the application before requesting an EV review. It helps identify the likely PRO Series direction and the engineering details needed for a proper recommendation.

Best use: application discovery, RFQ preparation, sales qualification, and customer self-service before contacting EV.
Submit RFQ

Recommended Direction: PRO Series Process Valve Review

Select the application conditions above and click Show Direction. EV should confirm metallurgy, trim, pressure class, operator, end connections, cycle duty, and sealing requirements before quotation.

Self-lapping discSevere-service isolationCustom configurations
Application Fit

Built for the Dirty, Hot, Abrasive, High-Consequence Applications

Reactor Loading / Let-Down Service

For reactors, loading hoppers, let-down hoppers, and pressure equalizing service where the process may move between positive and negative pressure. PRO Series review should focus on pressure differential, cycle duty, media behavior, and operator control.

Review Reactor Application

Pneumatic Conveying / Vent Valves

For alternating vessel trains and particulate-laden vent service where high velocity media can erode conventional valve seats and internals. PRO Series direction should evaluate velocity, solids loading, vent cycle, and trim hardness.

Start Guided Selector

Slurry Isolation

For high solids loading, corrosive carriers, tailings, acids, and high-temperature slurry service where conventional designs can jam, leak, or require long bleed-down and restart windows.

Discuss Slurry Service

Vessel Discharge / Severe Isolation

For bottom outlet, tank-bottom, hopper, and vessel discharge applications that need reliable shutoff despite settled solids, dust, scale, or abrasive process material.

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Product Features​

 

Streamlined Moving Parts

Engineered for smooth passage through slurry media with minimal resistance, ensuring reliable operation. This design is also available as a tank-bottom valve.

Self-Lapping, Wears In-Not Out

Rotation of the disc creates a self-lapping action in the process media that continually renews and polishes the metal seating surfaces with each cycle. This unique design allows the Everlasting valve to wear in with use, rather than wear out.

Tight Seal Assured

Wide seat and disc surfaces are precision machine-lapped during manufacture to within several light bands of flatness, producing shutoff and isolation performance that exceeds industry standards. Precision lapping and factory cycling can further reduce leakage rates.

Self-Cleaning

The open valve body provides ample clearance for product to be freely displaced by the lever arm and disc during each cycle. This design prevents fines from compacting in restricted areas that can jam components in conventional valve designs. When the valve opens to discharge product, the eccentric body-to-port configuration generates a vortex that re-suspends settled media, effectively cleaning the valve interior.

Cutaway Image of PRO Series Process Valve
Specification Range

PRO Series Process Valve Specification Snapshot

Core Range

  • Sizes: ½” to 18”
  • Pressure: ANSI Class 150 through 2500
  • Full vacuum to 10,000 psi review
  • Temperature: -50°F to 1500°F

Materials & Trim

  • Carbon steel or stainless steel
  • Hastelloys, Inconels, Duplex SS
  • Ferallium 225 and other custom materials
  • Stellite #6, 440 SS, tungsten carbide trim options

Connections & Operators

  • Flanged, buttweld, lugged, RTJ
  • Air cylinder, lever, hand-wheel
  • Spring return, hydraulic, electric
  • Solenoids, limit switches, positioners
Next Step

Have a Severe-Service Process Valve Problem?

Send EV the application details and let the team review the media, pressure, temperature, valve function, size, materials, operator, cycle duty, and current failure mode.

Information to Collect Before RFQ

  • Media type, solids loading, particle size, and chemistry
  • Operating and design pressure / temperature
  • Valve size, end connection, body material preference
  • Current valve type and failure mode
  • Cycle frequency and required operator / controls

Final valve selection should be confirmed by Everlasting Valve based on actual operating conditions and application review.