Replace Your Outdated Dust Collector Valve Today With The Everlasting Valve Co.
If you work with heavy machinery in a dusty environment, it’s likely you’ve seen equipment break down or need repairs due to the particles in the air surrounding it. This is a common occurrence in many industrial companies—one that often leads to devastatingly costly repairs or replacements.
Luckily, the effects of dust on your industrial equipment are not permanent. The best way to prevent dust-related damages is by purchasing and installing a dust collector valve onto your equipment as soon as possible.
If your dust collector valves are ineffective or outdated, it may be time to invest in an upgraded model. Read on to learn more about dust collector valves, and how to choose the best one for you.
What does a dust collector valve do?
Dust collector valves are pieces of equipment that are specifically designed to remove dust and particulates from the air in and around industrial machinery.
Within the valve, high-energy pulses of air are sent through the machinery, essentially creating shock waves that work to push dust and debris out and away from the system. The dust collector valve then draws the air through a filter before discharging the purified air back into the system. With the dust and other particles removed from the inner workings of the machinery, it is then free to function uninhibited for optimal efficiency.
The Importance of a Good Dust Collector Valve
While it may seem like a small and therefore insignificant piece of equipment, a properly working dust collector valve is essential to keep your business running smoothly—without one, you leave yourself vulnerable to a number of serious issues.
Without an efficient dust collecting system, the debris-filled air is continually circulated throughout your factory and machinery. This can be detrimental to your operation in a number of ways. For one, your personnel will be exposed to irritating and potentially harmful particles in the air, which may lead to serious illnesses or injuries.
Additionally, dust that is allowed to accumulate on or near equipment could present a significant fire hazard that would threaten both your business and your staff. Plus, dust that infiltrates your industrial equipment can not only reduce its productivity but also potentially contaminate any products you are manufacturing.
Even further, a dusty, unclean environment could prevent you from passing safety compliance checks, damaging your operation’s reputation and potentially leading to a shutdown. With all of these risks to consider, it’s clear that a dust collector valve is one of the most important pieces of equipment you can invest in.
When is a dust collector valve applicable?
Dust collector valves are essential for operations in a number of industries.
Dust collecting systems are particularly imperative in high-volume industries that rely on the use of heavy machinery. This includes industries such as:
- Food and beverage
- Power plants
- Chemical producers
- Agriculture and grain
Not only do these industries require clean working conditions, but they also benefit from dust collector valves in that hazardous particles are prevented from infiltrating the items or consumables that are undergoing production.
Types of Dust Collector Valves
There are several types of dust collector valves that are ideal for high-volume industries. Each one performs slightly differently, so it’s important to familiarize yourself with each model to find the one that will work best for you.
Diaphragm valves often work in tandem with solenoid valves. Diaphragm valves are powered by compressed air that transfers to solenoid valves which open and pulse to a row of bags. These bags trap the dust and debris in the air while outputting the clean, filtered air.
Solenoid valves are essentially a sort of electromechanical plunging device. When combined with a row of collection bags, solenoid valves are used to relieve air pressure and activate a compressed air device. Solenoid valves and diaphragm valves complement each other in this sense and thus are often used together in the same system.
Diverter valves are simple yet effective. They work to divert the flow of dust particulates to two separate destinations, making them ideal in systems that need the accumulated dust transferred to more than one location, such as pumping to multiple vessels or storage silos.
Diverter valves are durable and long-lasting, thanks to a number of characteristics, including:
- Self-lapping, rotating disk valve technology
- Self-cleaning capabilities
- Resistance to abrasive materials
- Open-body design
Bulk Material Valve
Bulk material valves are widely considered the top dust collecting models available. They are self-lapping and feature rotating disk valve technology, as well as an open-body design that works to clear the valve of particulate matter as it works.
This unique design allows the bulk material valve to become tighter over time, rather than wearing down like other models. Their heightened durability and performance make bulk material valves ideal for high-volume industries with harsh working environments.
What to Look for in a Dust Collector Valve
There are several characteristics to look for in a good dust collector valve. For one, a good dust collector should be easy to install and simple in its function. It should also function reliably as it works to resist corrosion, protect against dust leaks, and minimize air loss.
A good dust collector will also be durable. While it’s common for industrial parts to need the occasional replacement, your dust collector valve should be able to withstand daily use in even the harshest environments. If you’ve found that your valves need to be replaced frequently, it may be time to upgrade to a more efficient model.
Upgrading Your Dust Collector Valves
With all the risks that come with working in harsh, dusty environments, an effective dust collector valve is one of the most important pieces of equipment you can buy. Upgrade yours today with help from Everlasting Valve Company.