Types of Valves Used In The Sugar Industry
As of 2020, the sugar industry is worth around $10.6 billion. Since it’s expected to rise by 0.8% this year alone, it’s clear that the manufacturing of sugar and sugary foods is a process that’s around to stay.
In order to make sugar edible, there are many industrial processes that it must undergo. Here, we’re going to talk about the many types of valves used in the sugar industry- as well as many other industries- so that you know what you need to use in creating this confection!
Gate, Globe, And Ball Valves
Gate and globe valves are two of the most common types of valves on the market. They’re used in nearly every industry, including sugar, because they’re versatile and easy to use.
Gate valves are the most popularly used valve in virtually every market. They have a gate-shaped wedge inside them that isolates fluids or connects them to one another. They are used when it’s necessary to restrict the flow of fluid as it trickles into a machine or system of machinery.
Globe valves, on the other hand, has a plug or disc element that creates a circular motion. This cooperates with a stationary ring seat in a generally spherical body to regulate flow within a pipeline. Neither gate nor globe valves are made to last, but they’re functional. Everlasting Valves have refined the designs to create valves that are, well, everlasting.
Additionally, globe valves aren’t to be confused with ball valves, which have a hollow, perforated, and pivoting ball to control material flow through it. Ball valves are much simpler than gate or globe valves and generally do not last as long.
Having valves that are resistant to breakage and corrosion is essential when manufacturing sugar, so it’s critical that you’re aware of the longevity of the industrial valves that you select.
Boiler Valves are the solution that we have created to replace the globe valves that wear out quickly in industrial and steam applications. They’re made for quick-opening, slow-opening, straight and angle configurations, so you know you’re getting something versatile when you get boiler valves.
Because sugarcane needs to be liquified and purified, a boiler valve is an essential part of manufacturing sugar. The sugar is melted down in a boiler to form liquid sugarcane. Long-lasting boiler valves have a rotating disc that slides across the body of the valve and purifies the sludge and impurities that come through in steam-powered boiler operations.
Basically, these valves move dirt and imperfections into the valve seat and seal them up. This stops it from getting into the sugarcane and allows it to remain pure.
When working in the sugar industry, you may have applications that you fear these valves aren’t made for. That’s alright! Everlasting Valves specializes in creating customized valves that work for your individual needs.
A diverter valve is the best of both gate and globe valves. We’ve said before that they’re the last valve you’ll ever need, and we stand by this assessment. They consist of a self-lapping and auto-rotating disc technology that’s designed to allow liquid and solid materials to seamlessly flow through it.
However, that’s not all that Everlasting Valve’s diverter valves are known for. They also are long-lasting and don’t get clogged by dirt and grime. Some valves will eventually refuse to seal properly, but our expert team has worked to ensure that our diverter valves will polish any imperfections away as it works to funnel the flow of material like sugarcane.
In the sugar industry, this is especially important. Sugar is capable of corroding metals quickly, and your valve will need to be fitted with special seals to ensure that it doesn’t become scratched or rusted to the point it can no longer be used. A self-cleaning valve made from high-quality stainless steel is more essential in the sugar industry than in many other markets.
Remember when we talked about ball valves and how they aren’t the highest-quality options out there? Well, we’ve manufactured an alternative that’s specifically made to outperform ball valves. They can handle chemicals, heat, slurry, scales, liquids, and dry solids with ease so that you can rest assured when it comes to the quality of your output.
Process valves are specifically made to perform in harsh environments, including those with the extreme heat of sugar manufacturing plants. Because they’re used globally for applications like reactor loading and pneumatic conveying systems, creating refined sugar is child’s play to these valves.
Like our boiler and diverter options, Everlasting Valve’s process valves meet FDA standards and regulations. You don’t need to worry about whether or not they’re safe to use in the sugar industry!
Bulk Material Valves
For industrial plants that make sugar in bulk, a bulk material valve may be the right option. Built without self-lapping rotating disc technology, these valves are intended to be used in the most abrasive, high-temperature, high-cycling applications that you can imagine. They can also be easily cleaned as the valve opens so you don’t need to quit using it for cleaning.
Additionally, performance improves with each disc rotation. This means that high-cycling applications are essentially workout programs for these valves. They strengthen and toughen with every use rather than corroding and breaking down.
Because these valves are used for bulk material solids, they’re perfect for moving grains of sugar around, cleaning them, and making sure that they’re fit for consumption. Using this valve ensures that no dust or dirt remains in the sugar as it is sent out to food processing plants, restaurants, and more.
Beyond The Types of Valves Used In The Sugar Industry
There are many types of valves on the market, and it can be difficult to find all of the ones that you need. Luckily, Everlasting Valve Company has them all so you don’t need to struggle with searching for them.
Now that you know the types of valves used in the sugar industry, it’s time to get started. Request a quote for how much it will cost to purchase valves for production at your manufacturing plant. Here, you can also talk to our experts to decide on what industrial valves are right for your individual needs. We look forward to hearing from you soon!