What Are The Benefits of High Pressure Slurry Valves?

Industrial valves have a projected compound annual growth rate (CAGR) of 5% between 2017 and 2027. As such, practitioners in the industrial setting are going to need them more than ever to control the flow of clean fluids.

But once solids mix up with the flow, it becomes difficult to control them. A valve designed for straight liquid clogs can easily break down when slurries pass through it. You will, therefore, need high-pressure slurry valves for this particular task.

With the right slurry valve, your manufacturing plant will enjoy increased production and more uptime. Discussed below are these benefits in detail:

High Pressure Limits and Valve Capacity

As the name suggests, high-pressure slurry valves come with high-pressure limits. With this limit, you can operate the valve at high pressures up to a certain threshold.

For instance, a slurry valve with a normal pressure rating of 3000 PSI can have a threshold of 3300 PSI. The relief valve will vent the excess gas or liquid once the pressure reaches that limit. If you have to go beyond the set threshold, then there’s likely a problem with the system.

As one of the best valves, slurry valves are suitable for high-pressure applications. They come with a positive reseating for this function.
With this feature, they can reseal themselves after the pressure drops to the normal level. As a result, you can operate without stopping.

The high valve capacity in these systems allows them to control a high amount of flow. Depending on your plant’s needs, choose the right connection type and size for the valve.

You can also go for the right orifice size, which determines the valve’s relief capacity. The smaller the orifice, the higher the pressure and the lower the relief capacity.

Durability and Replaceability

Some of the components in a slurry valve are replaceable. In particular, you can replace the seats when needed.

Seats maintain a tight grip to prevent leaks and protect the metal components. Natural rubber is the best material for a valve seat. It can withstand highly abrasive slurries.

Besides having replaceable components, a high-pressure slurry valve is also durable. It can function in abrasive applications for a long time without breaking down. As such, it reduces maintenance and downtime costs.

Safety Shut-Off Features

Abrasive slurries such as chemicals and petrochemicals are harmful to plant workers and the environment. They can expose your personnel to burns, skin irritation, and even respiratory problems. When they leak into the environment, they cause air and water pollution.

For a manufacturing plant that values the safety of workers and the environment, investing in an efficient slurry valve is important. Slurry valves designed for high-pressure applications have a positive shut-off feature.

With this feature, they can immediately shut off in case of an emergency. Positive shut-off means that the system has a stem for driving the disc against the seat.

Out of all types of valves, diaphragm valves melt in a fire or leak when the air pressure drops significantly. That is not the case with slurry valves that have a positive shut-off feature.

Great Build Quality

The abrasive and corrosive nature of slurries requires valves with great build quality. As such, high-pressure valves for slurries boast high-quality construction materials.

You can find them on the market coated with a hard-facing material made of cobalt and chromium alloys. The hard-facing material has great wear resistance capabilities to handle abrasive and corrosive slurries.

Since slurry valves built for high-pressure use operate at high pressures and heat, their components need to withstand these factors. With great build quality, they can accommodate shock and vibration. You’ll incur fewer costs and experience less downtime in your plant with this particular benefit.

Self-Draining Capabilities

Occasionally, the system needs to flush slurries out with ease. You don’t need your plant operators to oversee this process all the time.

With the self-draining feature, a high-pressure slurry valve can flush out slurries automatically. It can also do so without compromising performance or requiring downtime. As such, it allows your operators to focus on other important tasks in the plant.

New models of slurry valves suited for high-pressure applications come with improved self-draining capabilities. You can always upgrade the existing one to a model that performs better.

The end goal here is to keep your operations efficient and reduce operating costs. For a maximized investment, consult with your valve engineer on the right self-draining valve to choose.

Suited for Several Industrial Applications

High-pressure slurry valves have a wide range of industrial applications. Their construction determines the right use case.

In particular, a valve built for plants that handle abrasive or corrosive substances will have a more durable build quality. A good example is a marine relief valve, which encounters salt water frequently. Its construction can tolerate the corrosive nature of salt water.

Consider the needs of your manufacturing plant when choosing a high-pressure slurry valve. Look at the features you would want in the system and tailor the purchase to them.

Modern valve manufacturers allow plant operators to have custom-built valves. This way, you can invest in the features that keep your plant productive and profitable.

Available in a Wide Range of Designs

Besides its versatility, a high-pressure slurry valve can come in different designs. The designs can match the manufacturing or production tasks you want the system to achieve.

Your plant may have different departments that need different designs of slurry valves. If this is the case, you can invest in valve designs that suit each operation.

Volume and temperature are the top features considered in the design of a slurry valve. The material used to build the body of the valve will determine its volume. So, expect to find valves with different volume calibrations in the market.

The temperature range determines the length the valve can operate at high pressures. Get a system that can adapt to temperatures as high as 100 degrees Fahrenheit for high-pressure applications.

Buy High-Pressure Slurry Valves Today

High-pressure slurry valves are an important part of industrial operations. They are versatile, durable, and safe for use. You can also find them in different designs with self-draining capabilities.

If you are looking for sturdier and more durable valves, Count on Everlasting Valve Company. Get a quote on a customized valve from us today.